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Senior Process Technician

Company: True Velocity
Location: Garland
Posted on: May 24, 2023

Job Description:


Essential Functions:

  • Follow procedures and work instructions to support production and process stability
  • Input quality records related to tooling, process, and part approval.
  • Provide data collection on part & process stability - material characterization - design of experiments
  • Monitors key parameters of the IMM process to make recommendations to ensure optimum manufacturability, efficiency, and cost savings.
  • Review processes and molds, identify and notify issues with existing tooling, introduction to new tooling, machinery, equipment, and processing technologies.
  • Basic understanding of mold repair and assembly tolerance requirements
  • Work with manufacturing to troubleshoot and resolve processing issues during production runs.
  • Ensure special instructions of manufacturing are followed by molding and production technicians.
  • Support tool trials/resin trials, new tooling qualifications and items like sealant cure rate, alternate materials
  • Reports any tooling issues to the management team and recommends repairs and modifications where necessary.
  • Works closely with Operations, Tooling and Maintenance Departments to maintain accurate process monitoring, control and troubleshooting to resolve complex production problems.
  • Ensures documentation is loaded to systems for check in / out and production vs repair status.
  • Identifies production or quality issues and supports root cause/corrective actions.
  • Reviews parts and first samples and makes recommendations to improve production & molding conditions.
  • Performs routine audits of existing molding processes to assure proper systems performance and maintenance.
  • Reviews machine batch data and addresses critical in process alarms on process monitoring equipment needed to actively segregate parts.
  • Actively supports commitment to Quality and all quality objectives, with an emphasis on continual improvement, and Lean Principles.
  • Investigate and recommend new technologies and innovations in tooling, equipment, and robotics.
  • Understands basic knowledge of scientific molding processes and key variables to process quality
  • Performs additional duties and projects as assigned based on knowledge and experience.
    • Ability to read and interpret product specifications
    • Aptitude for measuring products to ensure accuracy based on specifications with the use of calipers/micrometers and other measuring devices.
    • Proficient with Microsoft office software.
    • Ability to Manage projects with minimal supervision.
    • Understanding of Injection molding grade polymers.
      Education and Experience:
      • Minimum of High School diploma or GED with 2+ years of experience including processing with scientific molding techniques, knowledge of mold set-ups and support equipment such as end-of-arm tooling, hot runner controllers, dryers, and knowledge of process monitoring equipment installation, setup, and use.
      • Basic experience with Lean/Six Sigma principles and methodologies.
      • Basic experience with ISO 9001 quality management system preferred.
      • Experience and understanding of injection mold design and fabrication.

        Preferred Experience & Qualification:
        • Basic understanding of the development and design of plastic parts, insert molded parts, and assemblies preferred.
        • Experience in programming and calibrating robots and automation for injection molding applications.
        • Mold build and repair experience
        • Experience with Solidworks.
        • Experience with an ERP System - IQMS.
        • Experience with statistical software.
        • Experience with Battenfeld Molding machines and/or Wittmann Robots.

          Physical Demands:

          Standing and walking (up to continuously); bending/stooping, twisting neck and torso (frequently); reaching, holding, grasping, pushing, pulling, lifting/carrying raw material, finished product, tools, and machinery up to 50 pounds (frequently); use seeing, hearing, and speaking.

          Working Conditions:

          Work indoors and or outdoors.

Keywords: True Velocity, Garland , Senior Process Technician, Professions , Garland, Texas

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