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CONDITION BASED MAINTENANCE ANALYST 1st Shift

Company: Kraft-Heinz
Location: Garland
Posted on: June 1, 2024

Job Description:

General information

All posting locations: Garland, Texas, United States of America

Job Function: 06 - Manufacturing

Date Published: 30-May-2024

Ref #: R-83125

Description & Requirements

Description:

Under the direction of Maintenance leadership, this position will organize and execute all aspects of the plant's Predictive Maintenance (PdM) needs using various predictive technologies and techniques. This position also has strong functional ties to the department maintenance leadership to assist with the corrective actions needed to address identified issues when performing CBM reviews and data collection.

Job Responsibilities:

CBM Analyst Responsibilities:

--- Primarily responsible for Analysis of data collected from CBM Condition Based Maintenance routes. Secondary duties will include UE data collection, IR data collection and analysis, Vibration data collection and analysis, and root cause failure analysis (RCFA). The CBM program will be developed under the direction of the maintenance leadership & 3rd party resources as needed

o Vibration

  • Analyze vibration data
  • Perform vibration route data collection on critical equipment
  • Manage vibration software database, analysis parameter settings, and alarms

    o Ultrasonic (UE)

    - Rotational equipment component monitoring and lubrication

    - Compressed gas and steam leak detection

    - Reporting for recommended repairs

    o Infrared (IR)

    - Perform Mechanical and Electrical IR PM

    - Become Arc Flash trained

    - Analyze IR data and make reports.

    o Motor Circuit Analysis (MCA)

    - Perform off-line quality acceptance testing on new motors

    - Perform on-line and off-line testing on critical motors in operation

    - Analyze data & report on recommended repairs

    o Machinery Lubrication Analysis

    - Process lubricant samples

    - Analyze sample data

    - Reporting and recommendations

    --- Manage PdM equipment and be responsible for its safe usage and storage

    --- Assist in the creation/update of PdM routes using the appropriate technology for the application

    --- Train others in the use of the different predictive technologies as needed

    --- Assist with addressing discovered issues while performing CBM routes and equipment inspections. (Enter notification into SAP, notify coordinator/lube tech/mechanic, or address in the field as needed)

    • Some travel will be required for this position. There are several courses held out of the state that the associate will need to attend. Other facilities have requested support in the past. If needed in the future, the associate may be sent to help for short periods of time.

      General Responsibilities:
      • Develop and maintain positive rapport with customers, suppliers, contractors, Kraft associates, and 3rd party storeroom associates.
      • Serve as leader or participant on assigned teams & support team decisions.
      • Comply with QRMP Quality Risk Management requirements for Maintenance/Engineering department.
      • Accountable for the Safety, Health and Environmental systems and operational standards to ensure compliance as it is outlined in our policies/procedures and processes.
      • Facilitate timely completion & effectiveness of QRMP corrective actions for area of responsibility.
      • Carry a Kraft-issued phone at all times and respond to emergency calls
      • Provide coverage for peers on vacation, training, sick, and meetings.
      • Coordinate vacation with Maintenance leadership & communicate via E-Mail with as much notice as possible.
      • Support Idea and Suggestion initiatives generated within BU.
      • Follow correct call-in procedures as detailed in Section 2, first page of handbook.
      • Perform all work in accordance with Kraft, OSHA, and NEC standards (in a safe and efficient manner consistent with lockout/tagout, hot work, fall protection, and other OSHA regulations).
      • Comply with all Kraft policies, procedures and Good Manufacturing Practices.
      • Understand and accepts the Operational Reliability culture and is supportive of plant and department team goals and vision.
      • Utilize the SAP system to document maintenance activities.
      • Perform other duties as assigned by Maintenance Management.

        Qualifications:
        • Must have extensive knowledge of electrical equipment, components, and parts with a background in industrial, mechanical & electrical processes.
          • Ohm's law, Relationship of voltage, current and resistance in electrical circuit
          • DC circuit - power, voltage, current and resistance in series and parallel.
          • AC circuit - power, resistance, inductance, and capacitance in a 3 phase system.
          • Leading, lagging voltage and current angles displayed in a vector diagram or voltage current time domain for a 3 phase AC motor circuit.
          • Three Phase Induction Motor Theory:
          • Basic AC Induction motor theory of operation and construction including:
            • Components of the motor: stator, rotor, pole construction, ect
            • Motor insulations and types
            • Servo motors theory, operation and construction
            • Basic DC motor theory of operation and construction including:
              • Components of motor: commutator, armature, field, field windings, brushes etc.
              • Safe use of Tools & Electrical Measuring Instruments
              • Multimeters, Current Probes, MegOhm Meters
              • Will be required to achieve level I certification for Vibration, Oil Analysis, and Infrared technologies within one year.
              • Minimum of 2 years mechanical/electrical background in an industrial setting is required.
              • Must have strong keyboarding and computer skills, and ability to interface with Microsoft Office business application software.
              • Must be able to apply problem-solving techniques, communicate effectively, demonstrate leadership, and plan effectively.
              • Administrative, organizational, interpersonal and presentation skills.
              • Written and oral communication skills with the ability to convey ideas/facts clearly and concisely.
              • Must meet pre-qualification criteria and be willing to upgrade skills in areas where skills are marginal.
              • Person must have knowledge of or be willing and able to train in Maintenance Systems and new technologies in predictive maintenance.

                Physical Requirements:

                --- Performs bending, squatting, kneeling, sorting, ascending, and descending moves up to 50 pounds; holds and grips object; must possess manual dexterity necessary to operate equipment and disassemble and reassemble equipment.

                Working Environment:
                • Primarily indoors in both a hot, humid production environment and cold, cooler environment.

                  About Us

                  Kraft Heinz is a global food company with a delicious heritage. With iconic and emerging food and beverage brands around the world, we deliver the best taste, fun and quality to every meal table we touch. We're on a mission to disrupt not only our own business, but the global food industry. A consumer obsession and unexpected partnerships fuel our progress as we drive innovation across every part of our company.

                  Around the world, our people are connected by a culture of ownership, agility and endless curiosity. We also believe in being good humans, who are working to improve our company, communities, and planet. We're proud of where we've been - and even more thrilled about where we're headed - as we nourish the world and lead the future of food.

                  Why Us

                  We grow our people to grow our business. We champion great people who bring ambition, curiosity, and high performance to the table as the guardians of our beloved and nostalgic brands. Good isn't good enough. We choose greatness every day by challenging the ordinary and making bold decisions. All while celebrating our wins - and our failures - as we work together to lead the future of food.

                  Challenging the status quo takes talent. We invest in your purpose and potential by developing skills and nurturing strengths that leave a legacy on our business and a lasting impact on your career. Because great people make great companies, and we're growing something great here at Kraft Heinz.

                  Kraft Heinz is an Equal Opportunity Employer that prohibits discrimination or harassment of any type. All qualified applicants are considered for employment without regard to race, color, national origin, age, sex, sexual orientation, gender, gender identity or expression, disability status, protected veteran status, or any other characteristic protected by law. Applicants who require an accommodation to participate in the job application or hiring process should contact NATAI@kraftheinz.com.

Keywords: Kraft-Heinz, Garland , CONDITION BASED MAINTENANCE ANALYST 1st Shift, Professions , Garland, Texas

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